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Custom Designed Corrugated Mailer Boxes Wholesale
Custom-printed corrugated mailer boxes at factory-direct wholesale prices — your logo, your size, premium finishes. Free design, low minimums, and fast turnaround.
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Premium Add-Ons for Corrugated Mailer Boxes
Turn a great box into an unforgettable one. Mix and match these finishing touches to make your corrugated mailer boxes stand out on the shelf and feel premium in hand — just tell us which ones you'd like when you request your free quote.
Foil Stamping
Gold, silver, or rose-gold foil that catches the light and makes your logo impossible to ignore.
Spot UV Coating
High-gloss accents over a matte finish for striking contrast shoppers can't help but touch.
Embossing & Debossing
Raised or recessed detailing that gives your branding a tactile, true-luxury feel.
Window Cutouts
Crystal-clear PVC or eco-friendly windows that let your product sell itself on the shelf.
Soft-Touch Lamination
A velvety matte coating that feels instantly premium the moment your box is picked up.
Custom Inserts
Snug, custom-fit inserts that cradle your product and elevate every unboxing moment.
Want to combine a few of these? Get a free quote and our designers will mock it up at no cost.
Corrugated mailer boxes are engineered to protect your products through every bump of the shipping journey. The fluted board core absorbs shock and resists crushing, so what you pack is what your customer unboxes — intact and on-brand.
Flute Strength Built for Safe Shipping
Choose the flute profile that fits your contents. E-flute keeps walls thin with a smooth print surface for lightweight goods, B-flute adds rigidity and stacking strength, and combined B/E double-wall handles heavier or fragile items. Every box runs at a minimum 32 ECT for dependable edge-crush performance.
The self-locking, tuck-front design assembles in seconds without tape, while full-color printing turns each shipment into a branded moment that survives transit.
Browse the full custom mailer boxes range or request a free quote to spec your corrugated mailers.
How durable are corrugated mailer boxes for shipping?
Very. Our 32 ECT fluted board resists crushing and absorbs impact. For extra protection, upgrade to B/E double-wall corrugated for heavier or fragile contents.
What is the minimum order and turnaround time?
Minimums start low for custom runs, and standard production typically ships in about 10 to 12 business days. Rush options are available on request.
Which flute should I choose for my product?
E-flute suits lightweight items with crisp printing, B-flute adds stacking strength, and combined B/E double-wall is best for heavy or fragile goods.
Transparent pricing, consistent quality, and a team that actually picks up the phone — here's why brands across the USA trust us with their corrugated mailer boxes.
No Hidden Fees
Honest, all-in wholesale pricing. The quote you approve is the price you pay — no surprise plate, setup, or handling charges.
Free Samples & Mock-Ups
See and feel a mock-up of your exact style, size, and finish before you commit to a full production run.
Fast Prototyping
Review, tweak, and approve your packaging design before we ever start full production — no costly surprises later.
Budget-Friendly Pricing
Factory-direct rates with low minimums, so you get premium custom packaging without blowing your budget.
Free Design Support
Our in-house designers set up your dieline and artwork for free — just share your idea and we'll handle the rest.
Quality Guarantee
Sturdy materials, sharp printing, and tight quality control on every order — backed by a 100% satisfaction pledge.
Prepare your files to these specs for flawless print results — and if you'd rather not, our design team will set everything up for you at no cost.
File Formats
Supply print-ready artwork as a vector PDF, AI, or EPS for the sharpest detail and the most accurate color.
Accepted: .PDF · .AI · .EPS
Resolution
Keep all raster images at 300 DPI at final size so nothing prints blurry or pixelated.
Minimum: 300 DPI
Color Mode
Build artwork in CMYK (or specify a Pantone/PMS match) so printed colors match what you designed.
Mode: CMYK / PMS
Bleed & Safe Zone
Add 1/8" bleed on every side and keep key text and logos safely inside the trim for clean cutting.
Bleed: 3mm · Safe zone: 5mm
Fonts & Text
Outline all fonts before export and keep type at 6pt or larger so it stays crisp and legible.
Outline all fonts · 6pt min
Dieline & Layers
Place your dieline on its own labeled layer set to overprint — for reference only, not the print layer.
Dieline on separate layer
Not sure your file is ready? Send it over and our team will check it and prep your dieline at no cost.
Six clear steps from first contact to your front door — full visibility, no surprises.
Request a Quote
Tell us the size, quantity, material, and finishes you want for your corrugated mailer boxes. We'll send a custom wholesale quote fast — no guesswork.
Submit Your Artwork
Send your print-ready files (see the Artwork Guidelines tab). Need a hand? Our designers will set up or tidy your artwork for free.
Receive Your Digital Proof
We send a digital mock-up showing every detail of your box so you can review it before anything goes to press.
Approve the Proof
Happy with it? Approve the proof and we move straight into production, built exactly as you signed off.
Production
Your order goes into production right away. We watch every stage to keep quality and color consistent from the first box to the last.
Packaging & Shipping
We pack and ship your boxes to your door with free delivery — plus tracking so you can follow them the whole way.
| Dimensions | 8" × 6" × 3" standard — fully customizable to any L × W × H |
|---|---|
| Stock Type & Thickness | Single-wall B/E-flute corrugated, 32 ECT (heavier double-wall available) |
| Printing | CMYK & PMS (Pantone) offset and digital, inside and out |
| Color | Up to full 4-color (CMYK) plus spot colors |
| Finishing | Gloss / matte lamination, aqueous, or soft-touch coating |
| Coating & Effects | Spot UV, foil stamping, embossing, debossing, raised ink |
| Add-ons | Window cutouts, custom inserts, child-resistant options |
| Proof | Free 2D & 3D digital proof before printing |
| Minimum Order | Low minimums available — ask for your MOQ |
| Turnaround | 10–12 business days (rush 6–8 available) |
| Shipping | Free shipping across the USA |
What Our Customers Say
★★★★★ 4.9/5 — verified reviews from real customers
I'm thrilled with the mailer boxes from Discount Box Printing! The quality is outstanding—sturdy and visually appealing. The customization options allowed me to create a design that perfectly represents my brand. Ordering was easy, and the delivery was prompt. For top-tier mailer boxes and outstanding service, Discount Box Printing is my go-to choice. Highly recommended for their commitment to quality and customer satisfaction!
I'm thrilled with the mailer boxes from Discount Box Printing! The quality is outstanding—sturdy and visually appealing. The customization options allowed me to create a design that perfectly represents my brand. Ordering was easy, and the delivery was prompt. For top-tier mailer boxes and outstanding service, Discount Box Printing is my go-to choice. Highly recommended for their commitment to quality and customer satisfaction!
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